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Constructing a Head

It is a well established fact that one can not construct a first-class head with computerised machines. Likewise, it is widely known that one cannot maintain ongoing, reliable high quality where manual work predominates. The secret is not an “either-or”, but the intelligent combination of manual craftsmanship with modern production methods. Therefore, stereo-lithography for prototypes and CNC milling cutters are used for the construction of the head, and an optical measuring process is also used for quality assurance and construction. In addition, however, the good eye and trained ear of a head maker is a part of the manufacturing process and for fulfilling the needs and wishes of a flautist.

Purchasing a Head

One should carefully consider three steps, and, above all, the sequence, when purchasing a flute head.

It can be compared to buying shoes: define
   1. shoe size.
   2. type (sportive or elegant)
   3. colour.

Projected to the act of purchasing a transverse flute head, this translates into:
   1. shape of the lip plate, plus the position and size of the hole.
   2. material of the flute head and shape of the embouchure.
   3. finish of the embouchure (structure of the hole edges).

The most common mistake made when purchasing a flute head is now apparent: the flautist begins with point 3, chooses the head according to tonal quality without being aware that a false “shoe size” (an unnatural position of the jaw) will constantly lead to excessive effort and cramping. It is certainly wiser to choose the appropriate geometry of a lip piece for the player’s anatomy, and have the tonal quality adapted by the flute maker.

This will clearly result in more relaxed playing.